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GUAR GUM PLANT (SPLIT UNIT)

THE PROJECT:

The existing unit is spread over an area of 2.0.11 acres. The complete plant was imported from STARKETECHNIK GRINDEL & COMPANY IN 1984 at the cost of US $ 1.350 MILLION The duty paid value of the machinery is PAK RS 19.009,205 the covered area of the project is 30,370,50 square feet completed at the cost of Rs:8,000,000 as such total cost of the project comes to Rs;35.000 million This cost is 100% equity of the sponsor. Present capacity is 6,000 metric ton per annum of split.

REQUIREMENTS:

Extension of the split section to 24,000 m tons per annum. The proposed expansion would be taken under two phases, project II would involve the expansion of the guar splitting & dehusking unit, which would be taken a an estimated cost of PAK RS 17.000 MILLION . The third expansion phase, referred to as project III would involve installation of guar gum milling plant, which would cost PAK RS75.000 million. In project II all machinery will be taken from Pakistan In projectIII some will be imported ( France or Germany) and the rest will be manufactured locally as well purchased locally. Local based on Swiss and German fabrication drawings.

RAW MATERIAL:

 GUAR SEED    GUAR GUM POWDER   GUAR SPLITS   TOASTED MEAL    ATTI&CHURRI    
24,000 MT    4,144 MT           1,620 MT      15,600 MT       720 MT

NOTE: the capacity of the guar milling plant is depend upon the type of Production in process. For medium viscosity product, the capacity would be 5,100 MT and for high viscosity product the capacity would be 4,144 m t. The high viscosity product fetches 10 to 15% more price as compared to the medium viscosity product.

Out of 6,720 MT of guar splits produced 5,100 MT would be issued to the guar gum milling plant for the production of guar gum powder. The rest of dehusked guar splits would be exported as such,

* dehusked guar splits 28%
* toasted guar meal 65%
* atti & churri 3%
* wastage &invisible loss 4%


COST OF PROJECT:

The Project comprises of three main parts which are listed as follows:-

A. The Existing plant was established in 1984. The complete plant was imported from "STARKETECHNIK GRINDAL & CO" .West Germany. The cost of the machinery is US $ 1.350 Million. The Duty-paid value of the machinery is PKR. 19'009'205. The Total cost of the Project is PKR. 35'000'000.

B. The expansion of Guar Splitting and Dehusking Unit; which would be undertaken at an estimated cost of PKR 17.000 Million. All the Machinery would be manufactured locally, based on Swiss and German Fabrication Drawings.

C. The third part would involve installation of Guar Gum Milling Plant which would be undertaken at a cost of PKR. 75.000 Million. Most of the machinery would be manufactured locally, based on Swiss and German Fabrication Drawings; the rest of the machinery would be imported from Italy and France.

D. Technical know-how and Project management Fees PKR. 2.5 Million.

E. Total Capitalization approximately PKP130.000 MILLION

F. Working Capital " PKR 10.000 MILLION

RATE OF EXCHANGE 1 US DOLLOR= PKR 50/-




FINANCIAL PLAN GUAR GUM INDUSTRY
(POWDER ABOUT 5000 MT PER ANNUM)

EQUITY :
Sponsors's equity 
In Rupees: 40'105809

DEBT:
Loan from Sponsors/or other source
In Rupees: 17'000'000 

Long -Term Bank Financing:
Project-II: LT-TFC
In Rupees: 3'876'837
LMM Finance
In Rupees:9'850'000

Total::13'725'837



Project-III: LT- TFC
In Rupees:7'970'898
LMM Finance 
In Rupees:13'635'000
Lease Finance 
In Rupees:35'756'450

Total::57'362'348



Total Long term Bank Financing:(In Rs):71'089'185
Total CAPITALIZATION:(In Rs):128'194'994 
Sponsor's Stake as % of total capitalization :: 31.29%

Short Term Bank Financing:
Running Finance
In Rupees:94'750'120


MONTHLY SALES
PRODUCT PRODUCTION RATE  AMOUNT
- Metric Tons
capacity 72/85%
US$ PMT PKRsPMT PKRs.
Guar Gum Powder 340 1400       ,     70'000 23'800'000,
29'750'000
Dehusked Guar Splits  108
135
1300       ,     65000 7'020'000,
8'775'000
Toasted Guar Meal 1'040 - ,
12'000
12'480'000,
15'600'000
Atti &Churri 48
60
- ,
4500
216'000,
 270'000 
 TOTAL MOTHLY REVENUES at capacity 72.20%  43'516'000 ,
85%      54'395'00 

 

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Copyright 1999 WESTAR GUM INTERNATIONAL LIMITED
Last modified: January 30, 1999.